The Philippines’ largest snacks player had a big plan – they were expanding their capacity to produce more of their best-selling snack. But they had a challenge – they wanted the new production lines to make snacks that were even better in quality than what they had before.
The Challenge:
Their existing systems had a few issues:
- No Automatic Flavor Control: There was no way to control how much flavor went onto the snacks automatically. This led to uneven flavoring and wasted flavors.
- Uneven Flavor Coverage: The snacks didn’t get an even coating of flavor.
Our Solution:
At Enabling.Win, we love helping businesses improve. We offered a complete automatic system with precise control over flavor dosing:
- Step 1 – Measuring the Flow: We started by measuring how fast the snacks were moving. Then, we programmed the recipe and calculated exactly how much flavor should go on.
- Controlled Dosing: We used a special system to control the flavor dosing very precisely.
- Even Coating: We designed the tumbling drum so that every piece of snack got an even coating of flavor.
The Results:
Our solution worked like magic:
- We achieved an incredible 99.7% accuracy in flavor dosing.
- The snacks now had a uniform and tasty flavor covering, making them even more delicious.
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