Case Study — Laguna, Philippines

35 Cases Per Minute — Accurate, Automated, Zero Interference

How a leading snack manufacturer in Laguna, Philippines solved a complex case-routing challenge without disrupting a live production floor.

Industry: Coated Extruded Snacks Location: Laguna, Philippines Focus: Case Handling / Automation / Space Optimization
35/min
Case Capacity
2-Lane
SKU Segregation
7
Packing Stations
Zero
Manual Sorting
The Challenge

Two Rooms. Two Box Types. One Line That Couldn't Stop.

A leading snack manufacturer in Laguna, Philippines faced a logistics challenge on the packaging floor: the packaging room and the case-packing room were located far apart, with no efficient system to connect them. Product was being moved manually, creating bottlenecks and inconsistency.

The complexity increased once it became clear the line handled two different box types that required automatic segregation before reaching the packing stations. Any solution needed to route both SKUs accurately to 7 packers — without manual intervention and without disrupting the existing operation during installation.

Before
Two rooms, no connecting system
Manual product movement & bottlenecks
Two box types mixed together
After
Both rooms seamlessly connected
35 cases/min, fully automated
Accurate 2-lane SKU segregation
The Solution

A Smart Case Conveying System With Dual-Lane SKU Routing

Enabling.Win designed and installed a case conveying system that connected both rooms seamlessly. The system distributes cases in sequence, with a 2-lane SKU-based flow that automatically segregates the two box types and routes them to the correct packing stations.

  • Case conveying system linking the packaging and case-packing rooms
  • Sequenced case distribution with 2-lane SKU-based routing
  • Automatic segregation of two box types to the correct packers
  • Minimal footprint — both rooms connected without structural changes
  • Installation managed to avoid interference with the live production floor
Why It Worked

This project shows that conveyor engineering isn't only about moving product up an incline — it's about solving the flow problems unique to each facility. By designing the case conveying system around the specific SKU routing logic and floor layout, Enabling.Win delivered automation that works reliably within the constraints of a live plant.

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