From Potato Peel Waste to Energy: A Sustainable Solution in Southeast Asia
In Southeast Asia, one of the largest potato chips manufacturers had a big plan – they wanted to boost their production capacity with a new potato chips line, churning out 1500 Kg/Hr of delicious chips.
But making potato chips is not easy on the environment. It uses a lot of water and energy, and it creates a ton of waste in the form of peels and organic materials.
The Challenge: The high water and energy use were big challenges. But there were other issues too:
Water Treatment Struggles: Their water treatment plant was under pressure.
Drain Blockages: The drains kept getting clogged.
Messy and Smelly Peels: Wet peels created hygiene and odor problems.
Bio-Waste Hassles: They didn’t know how to handle all the organic waste.
Our Solution: At E.W, we’re all about finding sustainable solutions. We proposed a complete system to recycle water and recover potato peels:
Peel Separation: We used a special screen to separate the wet peels from the water.
Mud Separation: With a clever hydro cyclone system, we separated the mud from the water.
Peel Compaction: We compacted the peels into a solid mass.
The Results: Our solution worked wonders:
Water consumption dropped by a fantastic 40% because we recycled the treated water.
We recovered 50 Kg of compacted peel every hour.
The compacted peel became fuel for biomass boilers.
The return on investment (ROI) was less than a year.
Enabling.Win
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